Indexable Face Mills & Square Shoulder

Indexable Face Mills & Square Shoulder
BEHCO stock an extensive rage of square shoulder milling cutters and components, with products from well established brands such as Sandvik Coromant, Iscar, Indexa and many more. Browse our extensive collection today for the best possible tooling solution for your requirements. \n## What is square shoulder milling?\nSquare shoulder milling operations involve a milling cutter with a 90° entering angle. Square shoulder milling usually incorporates a singular solution for contouring, ramping, circular, helical and trochoidal interpolation milling, as well as many more. \n## Why square shoulder milling?\nThe process of shoulder milling produces two faces at the same time, requiring peripheral milling and face milling combined. The 90° angle is on of the key requirements for shoulder milling and is performed by square shoulder cutters, although end milling cutters, side and face cutters as well as long edge cutters can also be used.\n## Square shoulder milling types\n• **Shoulder Milling Cutters**\u0026nbsp;\u0026nbsp;\u0026nbsp;-\u0026nbsp;\u0026nbsp;\u0026nbsp;Also referred to as shoulder face mills often incorporate a true 90° angle and are used to cut shallow shoulders. They are often used in place of traditional face milling cutters when used in applications involving axially deflecting surfaces or milling close to vertical faces.\n• **End Milling Cutters**\u0026nbsp;\u0026nbsp;\u0026nbsp;-\u0026nbsp;\u0026nbsp;\u0026nbsp;Both indexable and solid carbide end mills are a good tooling option for shoulders requiring accessibility.\n• **Long Edge Milling Cutters**\u0026nbsp;\u0026nbsp;\u0026nbsp;-\u0026nbsp;\u0026nbsp;\u0026nbsp;Long edge cutters hold an advantage over other cutters for milling deeper shoulders.\n## Square shoulder jargon buster\nThere are a myriad of technical terms involved with shoulder milling, to help get your head around some of these, BEHCO has produced this helpful jargon buster.\n\nArbor milling - A milling operation that incorporates a cutter mounted on a horizontal arbor.\n\nArc of the cut - The contact area between the piece being worked on and the cutting insert.\n\nAxial cutting force - The main cutting force occurring parallel to the axis of rotation of the tool.\n\nAxial rake - The angle created by the incline of the face of the insert and the tool axis.\n\nChip load - The thickness of the chip.\n\nClearance angle - The angle of relief behind the cutting edge stopping interference from the workpiece and the tool.\n\nClimb milling - Milling in which the cutter rotation is in the same direction as the feed at the point of contact. This pulls the workpiece into the cutter, decreasing feed forces and power consumption.\n\nCoarse-pitch cutter - A cutting tool with a small number of inserts.\n\nConventional milling - The opposite of climb milling. In this application the cutter rotation is in the opposite direction of the feed at the point of contact. This results in increased power consumption feed forces. \n \nCopy mills - Used in 3D face milling, these mills allow for axial cutting depths that are greater than the length of the insert.\n\nCopy milling - Milling that produces contoured or nonlinear surfaces.\n\nCutter diameter - The diameter of the cutter body.\n\nDouble negative rake angle - This negative geometry allows for good radial chip flow, at the cost of restrictions.\n\nDouble positive rake angle - Positive geometry allowing for good chip lift, the trade of is at higher speeds chips can get caught and recut.\n\nEffective diameter - Measured at the outer cutting edge of the insert, this measurement is the maximum flat width that the machine can cut.\n\nEnd milling - Uses a narrow cutter to cut perpendicular and parallel (to the spindle axis) surfaces.\n\nFace milling - Milling applications where the workpiece is positioned perpendicular to the spindle axis.\n\nHand of cut - The direction of the cut. \nHelical interpolation - A cutter which rotates about its own axis together in an orbiting motion about an ID or OD workpiece circumference.\n\nRamp milling - 3D face milling at a more advanced level.\n\nSide milling - In side milling the workpiece is perpendicular to the cutter, which is mounted on an arbour.\n\nSlot milling - Slot milling is used to produce a slot or channel.\n\nSquare shoulder face milling - Milling applications that are designed to perform the operations of both a face mill and an end mill.\n\nTrochoidal milling - Advanced 3D milling that utilises high speed machining and technologies. It minimizes changes in the chip load, increases feed rates and consistencies, with a low radial and high axial depth of cut.\n\n### FAQs\n\n*What cutting tool is used to machine a square shoulder?*\nFor all square shoulder milling applications, you will need a cutting tool that features 90° entering angle. A square shoulder milling cutter usually feature parallelogram inserts with 2 cutting edges.
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INDEXABLE FACE MILL, XP-45C, 63MM

Super Positive 45° approach milling cutter, angle decreases cutting forces and allows a quick feed i..

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INDEXABLE FACE MILL, XP-45C, 63MM

Super Positive 45° approach milling cutter, angle decreases cutting forces and allows a quick feed i..

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INDEXABLE FACE MILL, XP-45C, 63MM

Super Positive 45° approach milling cutter, angle decreases cutting forces and allows a quick feed i..

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INDEXABLE FACE MILL, XP-45C, 63MM

Super Positive 45° approach milling cutter, angle decreases cutting forces and allows a quick feed i..

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INDEXABLE FACE MILL, XP-90C 25, 25MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE FACE MILL, XP-90C 25, 25MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE SHELL MILL, XP-90C 50, 50MM

XP-90C Shell Mills For APKT 16 Inserts Positive 90° approach milling cutter, using size 16 inserts a..

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INDEXABLE SHELL MILL, XP-90C 50, 50MM

XP-90C Shell Mills For APKT 16 Inserts Positive 90° approach milling cutter, using size 16 inserts a..

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INDEXABLE SHELL MILL, XP-90C 63, 63MM

XP-90C Shell Mills For APKT 16 Inserts Positive 90° approach milling cutter, using size 16 inserts a..

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INDEXABLE SHELL MILL, XP-90C 63, 63MM

XP-90C Shell Mills For APKT 16 Inserts Positive 90° approach milling cutter, using size 16 inserts a..

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INDEXABLE WELDON END MILL, XP-90C 16, 16MM

XP-90C End Mills For AP_T 10 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 16, 16MM

XP-90C End Mills For AP_T 10 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 20, 20MM

XP-90C End Mills For AP_T 10 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 20, 20MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 20, 20MM

XP-90C End Mills For AP_T 10 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 20, 20MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 32, 32MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 32, 32MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 40, 40MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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INDEXABLE WELDON END MILL, XP-90C 40, 40MM

XP-90C End Mills For AP_T 16 Inserts Positive 90° approach milling cutter, using size 10/16 inserts ..

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